Broadly our method is as follows:

 

Consult with the client and produce a set of client requirements so that we can properly understand the task at hand, but also to ensure that the R&D stays within the scope of the task.

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Design a 3D model that accurately models and illustrates the client’s idea/requirement and produces a model that is approved and signed off by the client.

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Simulate the task in which the designed model will be performing and determine the working limits of the design, as well as the general functionality of the design.

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Optimize (phase 1) the 3D model based on the results of the simulation such that all requirements are met and the client is happy to proceed.

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Manufacture (phase 1) a 3D printed model (scaled if necessary) to obtain an idea of how the final product will look and perform. Sometimes a 3D printed assembly is created and tested to understand the overall performance of the part/s.

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Optimize (phase 2) the 3D model based on the result obtained in the manufacturing of the object.

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Final Manufacturing can be completed on a suitable machine in-house, ensuring cost is minimized by avoiding additional optimizing phases.